What is an Impulse Sealer?

Impulse is a powered device used for plastic sealing including poly bags, polythene bags and stand-up pouches. It utilises an electrical impulse to heat a metal wire, melting a layer of plastic into another. Unlike heat sealers, impulse sealers require no warm-up time and are preferred for their safety, as heat is generated only when the jaws contact each other. It is an ideal choice for sealing everyday poly bags, bubble packs and mylar and Tyvek!

What are the types of Impulse Sealer?

Impulse sealers are handy devices used to seal plastic packaging, like poly bags and stand-up pouches. They work by applying an electrical impulse to heat a metal wire, melting a layer of plastic into another and working as a permanent seal. Here are the five types of impulse sealers:

Tabletop

These are hand-operated and resemble staplers. You press down a lever or “jaw” to complete the seal.

Foot-Operated

Mounted on movable stands, these are designed for higher-volume projects.

Double Impulse

These have dual sealing bars and are used in heavy-duty operations, such as sealing machinery components or automotive parts.

Attached Cutter

These sealers slice the plastic after sealing, making them perfect for plastic tubing.

Automatic

These machines automatically seal materials without manual operation.

Remember, impulse sealers are preferred for their safety because they generate heat only when the jaws contact each other.

What accessories do you need for an Impulse Sealer?

When it comes to impulse sealers, having the right accessories ensures smooth operation and maintenance. Here are some essential accessories:

Heat Seal Strips

These replaceable strips line the sealing jaws. Over time, they wear out due to heat exposure. Keep spare strips on hand for uninterrupted sealing.

Heating Elements

These are the heart of the sealer. If your sealer isn’t sealing properly, a faulty heating element might be the culprit. Having replacements is crucial.

Teflon Tapes

These non-stick tapes protect the heating element and ensure a clean seal. Regularly check and replace them to prevent sticking.

Thermal Fuses

These safety components prevent overheating. If your sealer suddenly stops working, a blown thermal fuse could be the issue.

Fever Cloth (PTFE Teflon Heat Resistant Cloth)

It shields the heating element from direct contact with plastic. A damaged cloth affects sealing quality.

Remember, having spare parts on hand saves time and keeps your impulse sealer running smoothly!

What businesses use an Impulse Sealer?

As explained earlier that impulse sealer is a device that is commonly used to seal various types of Packaging to keep the content safe from the inside out. It employs an electrical impulse to heat a metal wire, which melts a layer of plastic onto another, creating a permanent seal that can only be opened by cutting. Businesses that commonly use impulse sealers include:

• Component suppliers and hardware stores
• Part manufacturers and automotive stores
• Electronic stores and component suppliers
• Food manufacturers, candy stores, and tea retailers

What gadgets pair well with an Impulse Sealer?

Depending on what you’re packaging, bag openers and label dispensers can be helpful gadgets. Bag openers are designed to hold and inflate bags so they can be quickly loaded with products. This speeds up packing times and reduces repetitive motion strain on your team.